Commercial & Industrial Roofing

Commercial Flat Roof Replacement in Toronto & the GTA

A commercial roof replacement is one of the biggest capital items a building will see, which is why it gets deferred β€” until the repair invoices and the tenant complaints start arriving faster than the budget cycle. Whether it is a plaza roof over six storefronts or a warehouse roof the size of a football field, the decision usually lands on a property manager or owner who needs real numbers and a defensible plan, not a sales pitch.

The first technical question is tear-off versus recover. The OBC permits a second roof over one existing system if the deck can take it and the insulation below is dry β€” a moisture scan and core cuts tell you which situation you have. Wet insulation must come out; covering it just seals the problem in. From there it is membrane choice, tapered insulation to fix chronic ponding, and careful phasing so sections are never left open overnight.

We quote replacements with the options priced separately: recover where it is legitimate, full tear-off where it is necessary, and drainage corrections listed on their own line so the board or ownership group can see what each decision buys. If part of the roof has years left and only one section is failing, we will quote the section. Replacing roof that does not need replacing helps nobody but the contractor.

What this covers

  • Moisture scan and core sampling to map wet insulation before pricing
  • Full tear-off to the deck, or recover over the existing system where code and conditions allow
  • Deck inspection and repair β€” steel, wood or concrete β€” once the old roof is off
  • New insulation to current OBC energy requirements, tapered to drains where ponding is chronic
  • New membrane installation: TPO, EPDM or modified bitumen to suit the building
  • New flashings at every parapet, curb, drain and penetration
  • Phased scheduling so no section is left exposed overnight and tenants keep operating
  • Daily site cleanup, magnetic sweeps and disposal of all tear-off material

What affects the price

  • Total area β€” a warehouse roof replacement is priced very differently per square metre than a small plaza roof
  • Tear-off versus recover, which the moisture survey largely decides
  • Quantity of saturated insulation; it is priced as a unit rate because nobody knows the true number until the roof is open
  • Deck condition β€” rusted steel decking or rotted wood adds structural work
  • Insulation thickness needed to meet current energy code, which is often double what the old roof carried
  • Rooftop units that must be lifted, disconnected and re-flashed, and whether cranes are needed
  • Phasing requirements around tenants, loading docks and business hours

Every home is different, so we don’t publish flat prices β€” the quote is free and based on your actual job.

Common questions

How do I know if my commercial roof needs replacing or just repairs?
Track where the leaks are. One recurring leak at a curb or seam is a repair. Leaks appearing in new locations across the roof, blistering membrane, and a moisture scan showing widespread wet insulation mean the system is failing as a whole. An honest assessment with core cuts costs little and settles the repair-versus-replace question with evidence you can take to ownership.
Can you install a new roof over the old one?
Sometimes. Code allows a recover over one existing roof system if the insulation below is dry and the deck can carry the weight. It saves tear-off and disposal cost. But recovering wet insulation is a false economy β€” you trap moisture against the deck and inherit every problem underneath. The moisture survey decides it, not the budget.
How long does a commercial flat roof replacement take?
A small plaza roof might be one to two weeks; a large warehouse roof replacement can run several weeks to a couple of months, done in phases. Weather adds slack β€” membrane work stops for rain and heavy wind. We sequence the job so each day's opened section is watertight by evening, so the schedule stretches before the building ever sits exposed.
Can the building stay open during the replacement?
Yes β€” nearly all our commercial replacements happen over operating businesses. The coordination points are noise on the deck, odour management at fresh-air intakes, protecting entrances below the work area, and keeping loading docks usable. A phasing plan sorted out with the property manager before the first dumpster arrives prevents almost all tenant friction.
When should we budget for a replacement in the reserve plan?
Get a condition assessment when the roof passes about two-thirds of its expected service life β€” roughly year 15 on a 20-to-25-year system. That gives ownership several budget cycles to fund the work and lets you time the replacement for a spring or summer slot, instead of doing it as an emergency in November at whatever price the season dictates.

Ready to sort out your commercial flat roof replacement?

Tell us what your roof needs β€” one small repair or a complete replacement β€” and get a free quote.